Acronyms & Terms Glossary <- More Definitions API 525 API 525 is a recommended practice developed by the American Petroleum Institute for conducting tests to determine performance characteristics of a given design of pressurerelieving device which is required to operate under variable superimposed back-pressure conditions with compressible fluids. Our Services Control System Migrations | Procurement Specification & Vendor Selection aeSolutions discusses the complexities of control system migrations with a focus on procurement specifications and vendor selection. Leverage Unplanned Shutdowns to Enhance Safety Testing | ChemicalProcessing.com Discover how unplanned shutdowns can facilitate proof testing of safety instrumented functions, improving safety protocols and minimizing do ISS Source - Functional Safety Assessment Stage 1 Can Discover Critical Flaws Early Imagine discovering a critical flaw in your safety system design before your plant goes operational. This scenario, while nerve-wracking, un

Acronyms & Terms Glossary <- More Definitions Inherently Safer Design (ISD) A way of thinking about the design of chemical processes and plants that focuses on the elimination or reduction of hazards, rather than on their management and control. Our Services Control System Migrations | Procurement Specification & Vendor Selection aeSolutions discusses the complexities of control system migrations with a focus on procurement specifications and vendor selection. Leverage Unplanned Shutdowns to Enhance Safety Testing | ChemicalProcessing.com Discover how unplanned shutdowns can facilitate proof testing of safety instrumented functions, improving safety protocols and minimizing do ISS Source - Functional Safety Assessment Stage 1 Can Discover Critical Flaws Early Imagine discovering a critical flaw in your safety system design before your plant goes operational. This scenario, while nerve-wracking, un

Acronyms & Terms Glossary <- More Definitions Fire and Gas Philosophy The Fire and Gas philosophy drives the design basis of the entire gas detection system. The philosophy should provide general direction, intent, specific performance goals, and effective strategies on how to implement the gas detection system. It clearly specifies the chemicals of concern and the intended purposes, i.e., detection of toxic or combustible levels, voting requirements, alarm rationalization, and control actions. aeSolutions' Fire and Gas team can support gas detection systems from conceptual design through field installation. This includes developing a Fire and Gas philosophy, technology selection, ensuring an appropriately sized system, and fire and gas mapping using the Geographic coverage approach and/or Computational Fluid Dynamics (CFD) scenario-based modeling to determine gas detector placement. Our Services Control System Migrations | Procurement Specification & Vendor Selection aeSolutions discusses the complexities of control system migrations with a focus on procurement specifications and vendor selection. Leverage Unplanned Shutdowns to Enhance Safety Testing | ChemicalProcessing.com Discover how unplanned shutdowns can facilitate proof testing of safety instrumented functions, improving safety protocols and minimizing do ISS Source - Functional Safety Assessment Stage 1 Can Discover Critical Flaws Early Imagine discovering a critical flaw in your safety system design before your plant goes operational. This scenario, while nerve-wracking, un

Acronyms & Terms Glossary <- More Definitions Operational Readiness Operational readiness refers to the state of being fully prepared and equipped to begin or continue operations safely and efficiently. It involves ensuring that systems, personnel, and processes are in place and functioning correctly before starting operations. Our Services Control System Migrations | Procurement Specification & Vendor Selection aeSolutions discusses the complexities of control system migrations with a focus on procurement specifications and vendor selection. Leverage Unplanned Shutdowns to Enhance Safety Testing | ChemicalProcessing.com Discover how unplanned shutdowns can facilitate proof testing of safety instrumented functions, improving safety protocols and minimizing do ISS Source - Functional Safety Assessment Stage 1 Can Discover Critical Flaws Early Imagine discovering a critical flaw in your safety system design before your plant goes operational. This scenario, while nerve-wracking, un

Acronyms & Terms Glossary <- More Definitions Latching Alarm An alarm that remains in the alarm state after the process has returned to normal and requires that an Operator reset it before it will clear. aeSolutions can supply expertise at all stages of alarm management including consulting, training, and facilitating rationalization teams, followed by full design and implementation services. Our Services Control System Migrations | Procurement Specification & Vendor Selection aeSolutions discusses the complexities of control system migrations with a focus on procurement specifications and vendor selection. Leverage Unplanned Shutdowns to Enhance Safety Testing | ChemicalProcessing.com Discover how unplanned shutdowns can facilitate proof testing of safety instrumented functions, improving safety protocols and minimizing do ISS Source - Functional Safety Assessment Stage 1 Can Discover Critical Flaws Early Imagine discovering a critical flaw in your safety system design before your plant goes operational. This scenario, while nerve-wracking, un

Network Design Distributing Monitoring and Control aeSolutions designs industry standard as well as vendor specific networks for distributing controllers, I/O, data servers, and operator stations. Networks like Industrial Ethernet can be a composite of cables, fiber optics, and wireless systems, with managed switches and routers. aeSolutions recommends products and standards that we have tested for reliability, bandwidth, redundancy, distance, and industrial environments. Access points between the wide area enterprise networks and the critical control system networks must be managed carefully. Installation quality and signal testing are critical to achieving a fast, reliable control network. • Distributed I/O networks • Controller communication networks • HMI servers and client networks • Switches, routers, and firewalls • Single mode and multimode fiber optics • Coaxial and twisted pair cables • Drawings and Bills of Material Automation Services Previous Next

Acronyms & Terms Glossary <- More Definitions HIPPS System High Integrity Pressure Protection Systems (HIPPS) is designed and built in accordance with IEC 61508 and IEC 61511 standards to detect high pressure events and close off a process independently of shutdowns (ESD/PSD) thus protecting lower-rated downstream equipment. Our Services Control System Migrations | Procurement Specification & Vendor Selection aeSolutions discusses the complexities of control system migrations with a focus on procurement specifications and vendor selection. Leverage Unplanned Shutdowns to Enhance Safety Testing | ChemicalProcessing.com Discover how unplanned shutdowns can facilitate proof testing of safety instrumented functions, improving safety protocols and minimizing do ISS Source - Functional Safety Assessment Stage 1 Can Discover Critical Flaws Early Imagine discovering a critical flaw in your safety system design before your plant goes operational. This scenario, while nerve-wracking, un

Acronyms & Terms Glossary <- More Definitions PSM (Process Safety Management) Covered Process A PSM covered process is one that has any activity involving a highly hazardous chemical including any use, storage, manufacturing, handling, or the on-site movement of such chemicals, or a combination of these activities. According to OSHA, the PSM standard mainly applies to manufacturing industries – particularly those pertaining to chemicals, transportation equipment, and fabricated metal products. aeSolutions has the knowledge and experience to assist with all elements of PSM development and implementation required by the OSHA PSM Standard, 29 CFR 1910.119, from high level gap and applicability assessments to complete PSM site program development, including drafting procedures and creating mechanical integrity programs. Our Services Control System Migrations | Procurement Specification & Vendor Selection aeSolutions discusses the complexities of control system migrations with a focus on procurement specifications and vendor selection. Leverage Unplanned Shutdowns to Enhance Safety Testing | ChemicalProcessing.com Discover how unplanned shutdowns can facilitate proof testing of safety instrumented functions, improving safety protocols and minimizing do ISS Source - Functional Safety Assessment Stage 1 Can Discover Critical Flaws Early Imagine discovering a critical flaw in your safety system design before your plant goes operational. This scenario, while nerve-wracking, un

Acronyms & Terms Glossary <- More Definitions Functional Safety Functional Safety is the process of reducing the risks of both simple and complex systems so that they function safely if a hardware, operational, or human failure occurs. When every safety function is carried out as prescribed and the performance standards for each safety function are met, “Functional Safety” has been achieved. Our Services Control System Migrations | Procurement Specification & Vendor Selection aeSolutions discusses the complexities of control system migrations with a focus on procurement specifications and vendor selection. Leverage Unplanned Shutdowns to Enhance Safety Testing | ChemicalProcessing.com Discover how unplanned shutdowns can facilitate proof testing of safety instrumented functions, improving safety protocols and minimizing do ISS Source - Functional Safety Assessment Stage 1 Can Discover Critical Flaws Early Imagine discovering a critical flaw in your safety system design before your plant goes operational. This scenario, while nerve-wracking, un

Acronyms & Terms Glossary <- More Definitions Compliance Auditing "An evaluation of compliance with Process Safety Management (PSM) and Risk Management Plan (RMP) regulations at least every three (3) years to verify that the procedures and practices developed under the standard are adequate and are being followed. Audits are executed to meet local regulatory requirements, to comply with internal company standards, and as a good business practice. In the U.S., audits are required every 3 years per OSHA 29 CFR 1910.119(o) PSM and US EPA 40 CFR 68 RMP. Compliance with evolving regulatory requirements, industry standards, and corporate initiatives can be overwhelming. aeSolutions offers a comprehensive approach to address the definition of scope and objectives, develop workflow process, and coordinate onsite activities detailed with protocols and reports. We provide a cross functional team of process safety and risk management elements to perform this essential part of the process safety lifecycle. Auditing services include defining requirements for preparation, site visits, and reporting. aeSolutions works with the client to obtain, review, and evaluate required documentation and data, conduct a site visit at the facility for employee interviews and debriefs, and compile a report documenting all audit protocols. The selection of the type of audit to be performed shall depend on the applicable regulatory requirements and level of detail the site has requested to be performed." Our Services Control System Migrations | Procurement Specification & Vendor Selection aeSolutions discusses the complexities of control system migrations with a focus on procurement specifications and vendor selection. Leverage Unplanned Shutdowns to Enhance Safety Testing | ChemicalProcessing.com Discover how unplanned shutdowns can facilitate proof testing of safety instrumented functions, improving safety protocols and minimizing do ISS Source - Functional Safety Assessment Stage 1 Can Discover Critical Flaws Early Imagine discovering a critical flaw in your safety system design before your plant goes operational. This scenario, while nerve-wracking, un

Celebrating client success, one challenge at a time. Control System Migrations | Procurement Specification & Vendor Selection aeSolutions discusses the complexities of control system migrations with a focus on procurement specifications and vendor selection. Leverage Unplanned Shutdowns to Enhance Safety Testing | ChemicalProcessing.com Discover how unplanned shutdowns can facilitate proof testing of safety instrumented functions, improving safety protocols and minimizing do ISS Source - Functional Safety Assessment Stage 1 Can Discover Critical Flaws Early Imagine discovering a critical flaw in your safety system design before your plant goes operational. This scenario, while nerve-wracking, un Enhancing Process Safety: Five Tips to Build a Better System Reports of accidental releases involving hazardous chemicals at fixed facilities in the US reached all-time highs during the 2023 fiscal... FSA Stage 2: Evaluating the Safety Instrumented System (SIS) Readiness for Field Installation Learn how FSA Stage 2 ensures your Safety Instrumented System (SIS) is ready for field installation, preventing rework & project delays. Understanding How Burner Management Systems Work Understanding how burner management systems (BMS) work and how they can benefit your facility's safety and regulatory compliance. Can Stage 3 FSA Confirm Your Safety Instrumented System Is Ready for Operational Use? Verify your Safety Instrumented System's readiness with a Stage 3 FSA, ensuring safe operation and compliance with design specifications. What is a Stage 1 FSA & How Can It Help Discover Critical SIS Flaws? Discover how a Stage 1 FSA can identify critical Safety Instrumented System (SIS) flaws early in the design process. How to Prevent the Five Most Common Industrial Alarm Management Issues Industry expert Burt Ward discusses how to prevent the five most common industrial alarm management issues. aeSolutions Announces New Executive Leadership Appointments and Corporate Growth Structure C-Level Appointments and New Business Units Will Enhance Company Client Services; Set Stage for Projected Growth

DCS/PLC Migrations and Upgrades System Integration Solutions Upgrading a Distributed control system (DCS) is a complex task that requires careful planning, coordination, and testing to mitigate risks such as downtime and data loss. Site requirements, regulatory compliance, and minimizing disruptions must be considered to ensure a smooth cutover. However, the security and functionality benefits of newer technologies can outweigh the costs, making it a valuable process for industrial operations. ​ aeSolutions can provide the methodology, technical services, resources, personnel, and field support to accomplish your goals and objectives working with you from project inception to final commissioning. Through a proven project delivery model, aeSolutions integrates diverse hardware, software, and services from multiple vendors and client stakeholders into a unified, integrated system. Our full range of services will lead you through the controls integration process to deliver a fully integrated, cohesive control system in a well-executed project. aeSolutions' Integration Services Conceptual & Preliminary Engineering - Front-End Loading (FEL) / Front-End Engineering Design (FEED) ​ PFD/P&ID Development ​ Control System Platform Evaluation Continuous and Batch Design ​ TIC Estimate Development Instrument and Electrical Design (I&E) ​Instrument Index, Specs & Installation Details Plan Drawings Controls Electrical - Field Wiring MCC Specification & Design Cable Schedules Construction SOWs Systems Integration Control Hardware Design Control System Server Virtualization PLC, DCS, SIS, SCADA Configuration Network Architecture Layout/ Design Control Panel Fabrication & Testing Construction Oversight Commissioning/Startup Support Expanded "Design, Implement, & Commission" Our clients are increasingly challenged to produce more with less. The productivity of yesterday’s most efficiently operated facilities is not acceptable for even mid-pack performance today. We understand the economic pressures the industry faces —and our industrial automation services can help. Our teams are skilled in all aspects of process control engineering because we all understand that the greatest influence over project success or failure comes from the earliest stages of conceptual design, long before the actual programming effort ever begins. ​ The overall result is a facility is both back online faster so you see the financial advantages of the new DCS faster. Automation Applications Our industrial automation services supply complete, fabricated, configured, and tested safety and control systems, including Basic Process Control Systems (BPCS), Safety Instrumented Systems (SIS), Burner Management Systems (BMS), High Integrity Pressure Protection Systems (HIPPS), and Fire and Gas Systems (FGS). The result is a totally integrated automation lifecycle, from project inception to operation. Process Automation Systems ​ Modernizing for Productivity and Profit Factory Automation Systems Mechanizing in Real Time Safety Instrumented Systems Delivering Safety on Demand Fire and Gas Systems Furnishing the Last Line of Defense Advanced Regulatory Control (ARC) Enlisting More Variables Burner Management Systems (BMS) Mitigating Fired System Hazards Combustion Control Systems (CCS) Optimizing Fuel Air Operation Human Machine Interfaces (SCADA) Interacting with Intuitive Information Alarm Management Systems Alerting Appropriate Action Migration Solutions ​​ Moving up with Modernization Conceptual & Preliminary Engineering Project Management Shaping a Successful Result from the Start ​ Project Assessment and Conceptual Design Articulating the Project Vision and Characterizing the Control System ​ Preliminary Engineering Converting Concept to Design Basis ​ Lifecycle and Upgrade Planning Looking Ahead Hardware Design Hardware Design Specifications Developing Hardware Details ​ Electrical and Instrumentation Design Connecting to the Process ​ Hardware Design and Panel Fabrication Supplying World-Class Panels ​ Construction, Installation, Commissioning Realizing the Vision ​ ​ ​ Systems Integration Software Design Specifications​ Developing Software Details Network Design Distributing Monitoring and Control Control System Configuration Creating Consistently Correct Control Simulation and Factory Acceptance Testing Approving the Configurations Site Acceptance Testing and Startup Testing and Turnover Maintenance and Support Supporting Client Successes Related Posts Control System Migrations | Procurement Specification & Vendor Selection Mitigating Project Risks through Front-End Loading for Control System Migrations Cost Justification for Control System Replacement Projects